Effect of Cutting Speeds on Wear Performance of 22MnB5 Boron Steel When Machining with Al 6061 Aluminum Alloy

Hadzley Abu Bakar; Mohd Fairuz Rashid; Mohd Shukor Salleh; Hadyan Hafizh; Mohd Basri Ali; Safarudin Gazali Herawan

doi:10.1007/978-981-16-9949-8_18

Effect of Cutting Speeds on Wear Performance of 22MnB5 Boron Steel When Machining with Al 6061 Aluminum Alloy

Hadzley Abu Bakar^*, Mohd Fairuz Rashid, Mohd Shukor Salleh, Hadyan Hafizh, Mohd Basri Ali, Safarudin Gazali Herawan

^*Corresponding author for this work

Research output: Chapter in Book or Report/Conference proceeding › Conference Proceeding › peer-review

1 Citation (Scopus)

Abstract

22MnB5 boron steel is a new material with a high hardness that is classified as Ultra High Strength Steel. The goal of this paper was to characterize tool wear when machining 22MnB5 boron steel with aluminum alloy (AA 6061). Machining tests were performed in wet condition within 200–350 m/min cutting speeds, 0.1 mm/rev feed rate and 0.5 mm depth of cut. The results reveal that 22MnB5 boron steel can machine AA 6061 smoothly with uniform wear was developed at the lower cutting speed of 200 m/min. Maximum tool life of 861 s was recorded for 200 m/min cutting speed whilst minimum tool wear of 255 s was recorded for 350 m/min cutting speed. Wear mechanisms initiated by uniform abrasive wear at the early machining period and formation of built up edge at the end of tool life.

Original language	English
Title of host publication	Proceedings of the 3rd Malaysian International Tribology Conference
Editors	Syahrullail Samion, Mimi Azlina Abu Bakar, Shahira Liza Kamis, Mohd Hafis Sulaiman, Nurin Wahidah Mohd Zulkifli
Publisher	Springer Science and Business Media Deutschland GmbH
Pages	94-98
Number of pages	5
ISBN (Print)	9789811699481
DOIs	https://doi.org/10.1007/978-981-16-9949-8_18
Publication status	Published - 2022
Externally published	Yes
Event	3rd Malaysian International Tribology Conference, MITC 2020 - Langkawi, Malaysia Duration: 28 Sept 2020 → 30 Sept 2020

Publication series

Name	Lecture Notes in Mechanical Engineering
ISSN (Print)	2195-4356
ISSN (Electronic)	2195-4364

Conference

Conference	3rd Malaysian International Tribology Conference, MITC 2020
Country/Territory	Malaysia
City	Langkawi
Period	28/09/20 → 30/09/20

Keywords

22MnB5
Machining
Tool wear

Access to Document

10.1007/978-981-16-9949-8_18

Cite this

Bakar, H. A., Rashid, M. F., Salleh, M. S., Hafizh, H., Ali, M. B., & Herawan, S. G. (2022). Effect of Cutting Speeds on Wear Performance of 22MnB5 Boron Steel When Machining with Al 6061 Aluminum Alloy. In S. Samion, M. A. Abu Bakar, S. L. Kamis, M. H. Sulaiman, & N. W. Mohd Zulkifli (Eds.), Proceedings of the 3rd Malaysian International Tribology Conference (pp. 94-98). (Lecture Notes in Mechanical Engineering). Springer Science and Business Media Deutschland GmbH. https://doi.org/10.1007/978-981-16-9949-8_18

Bakar, Hadzley Abu ; Rashid, Mohd Fairuz ; Salleh, Mohd Shukor et al. / Effect of Cutting Speeds on Wear Performance of 22MnB5 Boron Steel When Machining with Al 6061 Aluminum Alloy. Proceedings of the 3rd Malaysian International Tribology Conference. editor / Syahrullail Samion ; Mimi Azlina Abu Bakar ; Shahira Liza Kamis ; Mohd Hafis Sulaiman ; Nurin Wahidah Mohd Zulkifli. Springer Science and Business Media Deutschland GmbH, 2022. pp. 94-98 (Lecture Notes in Mechanical Engineering).

@inproceedings{9ca88313873147099a6ae5ebf6ec04fe,

title = "Effect of Cutting Speeds on Wear Performance of 22MnB5 Boron Steel When Machining with Al 6061 Aluminum Alloy",

abstract = "22MnB5 boron steel is a new material with a high hardness that is classified as Ultra High Strength Steel. The goal of this paper was to characterize tool wear when machining 22MnB5 boron steel with aluminum alloy (AA 6061). Machining tests were performed in wet condition within 200–350 m/min cutting speeds, 0.1 mm/rev feed rate and 0.5 mm depth of cut. The results reveal that 22MnB5 boron steel can machine AA 6061 smoothly with uniform wear was developed at the lower cutting speed of 200 m/min. Maximum tool life of 861 s was recorded for 200 m/min cutting speed whilst minimum tool wear of 255 s was recorded for 350 m/min cutting speed. Wear mechanisms initiated by uniform abrasive wear at the early machining period and formation of built up edge at the end of tool life.",

keywords = "22MnB5, Machining, Tool wear",

author = "Bakar, {Hadzley Abu} and Rashid, {Mohd Fairuz} and Salleh, {Mohd Shukor} and Hadyan Hafizh and Ali, {Mohd Basri} and Herawan, {Safarudin Gazali}",

note = "Funding Information: Acknowledgement. The authors would like to thank Faculty of Mechanical and Manufacturing Engineering Technology (FTKMP) and Universiti Teknikal Malaysia Melaka (UTeM) for their support that enabled this work to be carried out through the grant of FRGS/1/2020/FTKMP-CARE/F00438. Publisher Copyright: {\textcopyright} 2022, The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.; 3rd Malaysian International Tribology Conference, MITC 2020 ; Conference date: 28-09-2020 Through 30-09-2020",

year = "2022",

doi = "10.1007/978-981-16-9949-8_18",

language = "English",

isbn = "9789811699481",

series = "Lecture Notes in Mechanical Engineering",

publisher = "Springer Science and Business Media Deutschland GmbH",

pages = "94--98",

editor = "Syahrullail Samion and {Abu Bakar}, {Mimi Azlina} and Kamis, {Shahira Liza} and Sulaiman, {Mohd Hafis} and {Mohd Zulkifli}, {Nurin Wahidah}",

booktitle = "Proceedings of the 3rd Malaysian International Tribology Conference",

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Bakar, HA, Rashid, MF, Salleh, MS, Hafizh, H, Ali, MB & Herawan, SG 2022, Effect of Cutting Speeds on Wear Performance of 22MnB5 Boron Steel When Machining with Al 6061 Aluminum Alloy. in S Samion, MA Abu Bakar, SL Kamis, MH Sulaiman & NW Mohd Zulkifli (eds), Proceedings of the 3rd Malaysian International Tribology Conference. Lecture Notes in Mechanical Engineering, Springer Science and Business Media Deutschland GmbH, pp. 94-98, 3rd Malaysian International Tribology Conference, MITC 2020, Langkawi, Malaysia, 28/09/20. https://doi.org/10.1007/978-981-16-9949-8_18

Effect of Cutting Speeds on Wear Performance of 22MnB5 Boron Steel When Machining with Al 6061 Aluminum Alloy. / Bakar, Hadzley Abu; Rashid, Mohd Fairuz; Salleh, Mohd Shukor et al.
Proceedings of the 3rd Malaysian International Tribology Conference. ed. / Syahrullail Samion; Mimi Azlina Abu Bakar; Shahira Liza Kamis; Mohd Hafis Sulaiman; Nurin Wahidah Mohd Zulkifli. Springer Science and Business Media Deutschland GmbH, 2022. p. 94-98 (Lecture Notes in Mechanical Engineering).

Research output: Chapter in Book or Report/Conference proceeding › Conference Proceeding › peer-review

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T1 - Effect of Cutting Speeds on Wear Performance of 22MnB5 Boron Steel When Machining with Al 6061 Aluminum Alloy

AU - Bakar, Hadzley Abu

AU - Rashid, Mohd Fairuz

AU - Salleh, Mohd Shukor

AU - Hafizh, Hadyan

AU - Ali, Mohd Basri

AU - Herawan, Safarudin Gazali

N1 - Funding Information: Acknowledgement. The authors would like to thank Faculty of Mechanical and Manufacturing Engineering Technology (FTKMP) and Universiti Teknikal Malaysia Melaka (UTeM) for their support that enabled this work to be carried out through the grant of FRGS/1/2020/FTKMP-CARE/F00438. Publisher Copyright: © 2022, The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.

PY - 2022

Y1 - 2022

N2 - 22MnB5 boron steel is a new material with a high hardness that is classified as Ultra High Strength Steel. The goal of this paper was to characterize tool wear when machining 22MnB5 boron steel with aluminum alloy (AA 6061). Machining tests were performed in wet condition within 200–350 m/min cutting speeds, 0.1 mm/rev feed rate and 0.5 mm depth of cut. The results reveal that 22MnB5 boron steel can machine AA 6061 smoothly with uniform wear was developed at the lower cutting speed of 200 m/min. Maximum tool life of 861 s was recorded for 200 m/min cutting speed whilst minimum tool wear of 255 s was recorded for 350 m/min cutting speed. Wear mechanisms initiated by uniform abrasive wear at the early machining period and formation of built up edge at the end of tool life.

AB - 22MnB5 boron steel is a new material with a high hardness that is classified as Ultra High Strength Steel. The goal of this paper was to characterize tool wear when machining 22MnB5 boron steel with aluminum alloy (AA 6061). Machining tests were performed in wet condition within 200–350 m/min cutting speeds, 0.1 mm/rev feed rate and 0.5 mm depth of cut. The results reveal that 22MnB5 boron steel can machine AA 6061 smoothly with uniform wear was developed at the lower cutting speed of 200 m/min. Maximum tool life of 861 s was recorded for 200 m/min cutting speed whilst minimum tool wear of 255 s was recorded for 350 m/min cutting speed. Wear mechanisms initiated by uniform abrasive wear at the early machining period and formation of built up edge at the end of tool life.

KW - 22MnB5

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Bakar HA, Rashid MF, Salleh MS, Hafizh H, Ali MB, Herawan SG. Effect of Cutting Speeds on Wear Performance of 22MnB5 Boron Steel When Machining with Al 6061 Aluminum Alloy. In Samion S, Abu Bakar MA, Kamis SL, Sulaiman MH, Mohd Zulkifli NW, editors, Proceedings of the 3rd Malaysian International Tribology Conference. Springer Science and Business Media Deutschland GmbH. 2022. p. 94-98. (Lecture Notes in Mechanical Engineering). doi: 10.1007/978-981-16-9949-8_18

Effect of Cutting Speeds on Wear Performance of 22MnB5 Boron Steel When Machining with Al 6061 Aluminum Alloy

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