Eco-Design of Electric Vehicle Battery Pack for Ease of Disassembly

X. Q. Chew; W. J. Tan; N. Sakundarini; C. M.M. Chin; A. Garg; S. Singh

doi:10.1007/978-981-19-2095-0_8

Eco-Design of Electric Vehicle Battery Pack for Ease of Disassembly

X. Q. Chew
, W. J. Tan^*
, N. Sakundarini
, C. M.M. Chin
, A. Garg
, S. Singh

^*Corresponding author for this work

Materials and Manufacturing Engineering
Huazhong University of Science and Technology
Université Laval

Research output: Chapter in Book or Report/Conference proceeding › Conference Proceeding › peer-review

Abstract

Electric vehicle being one of the leading green technologies nowadays, is leaving a humongous amount of spent lithium-ion batteries untreated. Current research on lithium-ion battery waste management is at its minimal because the huge power range of the battery is much attractive than the battery waste dismantling process. Treating these battery wastes are crucial for rare metal recovery due to its limited resources on land. Thus, this study aims to propose an eco-design battery pack to ease the recycling process in a more economical and sustainable manner. SolidWorks is used to generate the 3D modelling and ANSYS is utilized to carry out the simulation of the product’s mechanical performance in a drop and impact tests. Results shows that the proposed design of EV battery pack has a design efficiency of one with Easy Fixings indicator of 28%. In the drop test of 0.3 m height, it yields a maximum deformation of 1.015e⁻³m and a generated Von-Mises stress of 4.827e ⁸N/m². Other than that, 2.5227e⁶ N/m² of Von-Mises stress is obtained in the impact frontal test. With a great impact of cruising at a speed of 15.6464 m/s, 5.6053e⁻⁸ m deformation is obtained in the same test. As a result, the proposed EV battery pack design has showed the potential to improve the sustainability, performance, and ease of disassembly.

Original language	English
Title of host publication	Enabling Industry 4.0 through Advances in Mechatronics - Selected Articles from iM3F 2021
Editors	Ismail Mohd. Khairuddin, Muhammad Amirul Abdullah, Ahmad Fakhri Ab. Nasir, Jessnor Arif Mat Jizat, Mohd. Azraai Mohd. Razman, Ahmad Shahrizan Abdul Ghani, Muhammad Aizzat Zakaria, Wan Hasbullah Mohd. Isa, Anwar P. Abdul Majeed
Publisher	Springer Science and Business Media Deutschland GmbH
Pages	71-83
Number of pages	13
ISBN (Print)	9789811920943
DOIs	https://doi.org/10.1007/978-981-19-2095-0_8
Publication status	Published - 2022
Externally published	Yes
Event	Innovative Manufacturing, Mechatronics and Materials Forum, iM3F 2021 - Gambang, Malaysia Duration: 20 Sept 2021 → 20 Sept 2021

Publication series

Name	Lecture Notes in Electrical Engineering
Volume	900
ISSN (Print)	1876-1100
ISSN (Electronic)	1876-1119

Conference

Conference	Innovative Manufacturing, Mechatronics and Materials Forum, iM3F 2021
Country/Territory	Malaysia
City	Gambang
Period	20/09/21 → 20/09/21

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

SDG 7 Affordable and Clean Energy
SDG 13 Climate Action

Keywords

Battery pack
Design of disassembly
Eco design
Electric vehicle
Lithium-ion battery

Access to Document

10.1007/978-981-19-2095-0_8

Cite this

Chew, X. Q., Tan, W. J., Sakundarini, N., Chin, C. M. M., Garg, A., & Singh, S. (2022). Eco-Design of Electric Vehicle Battery Pack for Ease of Disassembly. In I. M. Khairuddin, M. A. Abdullah, A. F. Ab. Nasir, J. A. Mat Jizat, M. A. Mohd. Razman, A. S. Abdul Ghani, M. A. Zakaria, W. H. Mohd. Isa, & A. P. Abdul Majeed (Eds.), Enabling Industry 4.0 through Advances in Mechatronics - Selected Articles from iM3F 2021 (pp. 71-83). (Lecture Notes in Electrical Engineering; Vol. 900). Springer Science and Business Media Deutschland GmbH. https://doi.org/10.1007/978-981-19-2095-0_8

Chew, X. Q. ; Tan, W. J. ; Sakundarini, N. et al. / Eco-Design of Electric Vehicle Battery Pack for Ease of Disassembly. Enabling Industry 4.0 through Advances in Mechatronics - Selected Articles from iM3F 2021. editor / Ismail Mohd. Khairuddin ; Muhammad Amirul Abdullah ; Ahmad Fakhri Ab. Nasir ; Jessnor Arif Mat Jizat ; Mohd. Azraai Mohd. Razman ; Ahmad Shahrizan Abdul Ghani ; Muhammad Aizzat Zakaria ; Wan Hasbullah Mohd. Isa ; Anwar P. Abdul Majeed. Springer Science and Business Media Deutschland GmbH, 2022. pp. 71-83 (Lecture Notes in Electrical Engineering).

@inproceedings{4414bc8ebcc74e79ba1e53c5a88a1db7,

title = "Eco-Design of Electric Vehicle Battery Pack for Ease of Disassembly",

abstract = "Electric vehicle being one of the leading green technologies nowadays, is leaving a humongous amount of spent lithium-ion batteries untreated. Current research on lithium-ion battery waste management is at its minimal because the huge power range of the battery is much attractive than the battery waste dismantling process. Treating these battery wastes are crucial for rare metal recovery due to its limited resources on land. Thus, this study aims to propose an eco-design battery pack to ease the recycling process in a more economical and sustainable manner. SolidWorks is used to generate the 3D modelling and ANSYS is utilized to carry out the simulation of the product{\textquoteright}s mechanical performance in a drop and impact tests. Results shows that the proposed design of EV battery pack has a design efficiency of one with Easy Fixings indicator of 28\%. In the drop test of 0.3 m height, it yields a maximum deformation of 1.015e−3m and a generated Von-Mises stress of 4.827e 8N/m2. Other than that, 2.5227e6 N/m2 of Von-Mises stress is obtained in the impact frontal test. With a great impact of cruising at a speed of 15.6464 m/s, 5.6053e−8 m deformation is obtained in the same test. As a result, the proposed EV battery pack design has showed the potential to improve the sustainability, performance, and ease of disassembly.",

keywords = "Battery pack, Design of disassembly, Eco design, Electric vehicle, Lithium-ion battery",

author = "Chew, \{X. Q.\} and Tan, \{W. J.\} and N. Sakundarini and Chin, \{C. M.M.\} and A. Garg and S. Singh",

note = "Publisher Copyright: {\textcopyright} 2022, The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.; Innovative Manufacturing, Mechatronics and Materials Forum, iM3F 2021 ; Conference date: 20-09-2021 Through 20-09-2021",

year = "2022",

doi = "10.1007/978-981-19-2095-0\_8",

language = "English",

isbn = "9789811920943",

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pages = "71--83",

editor = "Khairuddin, \{Ismail Mohd.\} and Abdullah, \{Muhammad Amirul\} and \{Ab. Nasir\}, \{Ahmad Fakhri\} and \{Mat Jizat\}, \{Jessnor Arif\} and \{Mohd. Razman\}, \{Mohd. Azraai\} and \{Abdul Ghani\}, \{Ahmad Shahrizan\} and Zakaria, \{Muhammad Aizzat\} and \{Mohd. Isa\}, \{Wan Hasbullah\} and \{Abdul Majeed\}, \{Anwar P.\}",

booktitle = "Enabling Industry 4.0 through Advances in Mechatronics - Selected Articles from iM3F 2021",

}

Chew, XQ, Tan, WJ, Sakundarini, N, Chin, CMM, Garg, A & Singh, S 2022, Eco-Design of Electric Vehicle Battery Pack for Ease of Disassembly. in IM Khairuddin, MA Abdullah, AF Ab. Nasir, JA Mat Jizat, MA Mohd. Razman, AS Abdul Ghani, MA Zakaria, WH Mohd. Isa & AP Abdul Majeed (eds), Enabling Industry 4.0 through Advances in Mechatronics - Selected Articles from iM3F 2021. Lecture Notes in Electrical Engineering, vol. 900, Springer Science and Business Media Deutschland GmbH, pp. 71-83, Innovative Manufacturing, Mechatronics and Materials Forum, iM3F 2021, Gambang, Malaysia, 20/09/21. https://doi.org/10.1007/978-981-19-2095-0_8

Eco-Design of Electric Vehicle Battery Pack for Ease of Disassembly. / Chew, X. Q.; Tan, W. J.; Sakundarini, N. et al.
Enabling Industry 4.0 through Advances in Mechatronics - Selected Articles from iM3F 2021. ed. / Ismail Mohd. Khairuddin; Muhammad Amirul Abdullah; Ahmad Fakhri Ab. Nasir; Jessnor Arif Mat Jizat; Mohd. Azraai Mohd. Razman; Ahmad Shahrizan Abdul Ghani; Muhammad Aizzat Zakaria; Wan Hasbullah Mohd. Isa; Anwar P. Abdul Majeed. Springer Science and Business Media Deutschland GmbH, 2022. p. 71-83 (Lecture Notes in Electrical Engineering; Vol. 900).

Research output: Chapter in Book or Report/Conference proceeding › Conference Proceeding › peer-review

TY - GEN

T1 - Eco-Design of Electric Vehicle Battery Pack for Ease of Disassembly

AU - Chew, X. Q.

AU - Tan, W. J.

AU - Sakundarini, N.

AU - Chin, C. M.M.

AU - Garg, A.

AU - Singh, S.

PY - 2022

Y1 - 2022

N2 - Electric vehicle being one of the leading green technologies nowadays, is leaving a humongous amount of spent lithium-ion batteries untreated. Current research on lithium-ion battery waste management is at its minimal because the huge power range of the battery is much attractive than the battery waste dismantling process. Treating these battery wastes are crucial for rare metal recovery due to its limited resources on land. Thus, this study aims to propose an eco-design battery pack to ease the recycling process in a more economical and sustainable manner. SolidWorks is used to generate the 3D modelling and ANSYS is utilized to carry out the simulation of the product’s mechanical performance in a drop and impact tests. Results shows that the proposed design of EV battery pack has a design efficiency of one with Easy Fixings indicator of 28%. In the drop test of 0.3 m height, it yields a maximum deformation of 1.015e−3m and a generated Von-Mises stress of 4.827e 8N/m2. Other than that, 2.5227e6 N/m2 of Von-Mises stress is obtained in the impact frontal test. With a great impact of cruising at a speed of 15.6464 m/s, 5.6053e−8 m deformation is obtained in the same test. As a result, the proposed EV battery pack design has showed the potential to improve the sustainability, performance, and ease of disassembly.

AB - Electric vehicle being one of the leading green technologies nowadays, is leaving a humongous amount of spent lithium-ion batteries untreated. Current research on lithium-ion battery waste management is at its minimal because the huge power range of the battery is much attractive than the battery waste dismantling process. Treating these battery wastes are crucial for rare metal recovery due to its limited resources on land. Thus, this study aims to propose an eco-design battery pack to ease the recycling process in a more economical and sustainable manner. SolidWorks is used to generate the 3D modelling and ANSYS is utilized to carry out the simulation of the product’s mechanical performance in a drop and impact tests. Results shows that the proposed design of EV battery pack has a design efficiency of one with Easy Fixings indicator of 28%. In the drop test of 0.3 m height, it yields a maximum deformation of 1.015e−3m and a generated Von-Mises stress of 4.827e 8N/m2. Other than that, 2.5227e6 N/m2 of Von-Mises stress is obtained in the impact frontal test. With a great impact of cruising at a speed of 15.6464 m/s, 5.6053e−8 m deformation is obtained in the same test. As a result, the proposed EV battery pack design has showed the potential to improve the sustainability, performance, and ease of disassembly.

KW - Battery pack

KW - Design of disassembly

KW - Eco design

KW - Electric vehicle

KW - Lithium-ion battery

UR - https://www.scopus.com/pages/publications/85131129913

U2 - 10.1007/978-981-19-2095-0_8

DO - 10.1007/978-981-19-2095-0_8

M3 - Conference Proceeding

AN - SCOPUS:85131129913

SN - 9789811920943

T3 - Lecture Notes in Electrical Engineering

SP - 71

EP - 83

BT - Enabling Industry 4.0 through Advances in Mechatronics - Selected Articles from iM3F 2021

A2 - Khairuddin, Ismail Mohd.

A2 - Abdullah, Muhammad Amirul

A2 - Ab. Nasir, Ahmad Fakhri

A2 - Mat Jizat, Jessnor Arif

A2 - Mohd. Razman, Mohd. Azraai

A2 - Abdul Ghani, Ahmad Shahrizan

A2 - Zakaria, Muhammad Aizzat

A2 - Mohd. Isa, Wan Hasbullah

A2 - Abdul Majeed, Anwar P.

PB - Springer Science and Business Media Deutschland GmbH

T2 - Innovative Manufacturing, Mechatronics and Materials Forum, iM3F 2021

Y2 - 20 September 2021 through 20 September 2021

ER -

Chew XQ, Tan WJ, Sakundarini N, Chin CMM, Garg A, Singh S. Eco-Design of Electric Vehicle Battery Pack for Ease of Disassembly. In Khairuddin IM, Abdullah MA, Ab. Nasir AF, Mat Jizat JA, Mohd. Razman MA, Abdul Ghani AS, Zakaria MA, Mohd. Isa WH, Abdul Majeed AP, editors, Enabling Industry 4.0 through Advances in Mechatronics - Selected Articles from iM3F 2021. Springer Science and Business Media Deutschland GmbH. 2022. p. 71-83. (Lecture Notes in Electrical Engineering). doi: 10.1007/978-981-19-2095-0_8

Eco-Design of Electric Vehicle Battery Pack for Ease of Disassembly

Abstract

Publication series

Conference

UN SDGs

Keywords

Access to Document

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