A Novel Chattering-Free Discrete Sliding Mode Controller With Disturbance Compensation for Zinc Roasting Temperature Distribution Control

Precise control of roasting temperature is paramount for optimizing production efficiency in the zinc smelting process. However, existing research mainly focuses on average temperature control, and there is little research on temperature distribution control. To achieve this, a roasting temperature distribution model is first established based on the principles of heat transfer. Second, accounting for modeling errors and environmental disturbances, a discrete sliding mode control with disturbance compensation is proposed. Besides, continuous reaching law is implemented to address issues related to chattering, so as to ensure stable roasting temperature. Finally, the quasi-sliding-mode domain of the proposed method is obtained by boundary analysis. The simulation results of roasting temperature distribution control substantiate the efficacy of the proposed approach. Note to Practitioners—Roasting temperature is the most critical temperature that directly determines product quality and stable production during the roasting process. Currently popular schemes all use average temperature as the control target. However, the average temperature does not represent the actual temperature inside the roaster. This paper aims to achieve the temperature distribution of the roaster, thereby ultimately improving product quality and ensuring safe production. This paper proposes a roasting temperature control scheme based on discrete sliding mode control. During the implementation of this method, the current temperature error distribution is used as input to adjust the zinc concentrate feeding rate in real time. Experimental simulations verified the feasibility of this method, but it has not yet been applied in actual production.